If you’re looking for the highest level of dispensing accuracy possible, the new Techcon TS8100 Progressive Cavity (PC) pump is the answer. It delivers proven accuracy averaging 99% with a wide range of fluids, making it far more reliable than auger valves, piston valves, time/pressure valves or any other kind of dispensing mechanism on the market. It will enable you to achieve new levels of precision in applications including under filling PCBA components, applying lubrication, dispensing pastes and flux, and in encapsulation and potting efforts of all kinds.
The TS8100 is a volumetric dispensing pump designed with Progressive Cavity technology, and is fed by a reservoir. With each dispense, the precise amount of material is supplied under positive pressure to a series of rotors and stators, so it operates continuously, with no need to waste time stopping production to refill the fluid.
Other types of pumps are at the mercy of ambient temperature and moisture, which cause fluctuations in fluid viscosity that can ruin your results and create waste and quality issues. Not the PC Pump. It is a closed, air-tight system, and so it is impervious to the environmental changes that can impact dispense volume.
The TS8100 is the answer for a wide range of fluids, from low viscosity coatings to high viscosity greases rating 300,000 centipoise or more—even abrasive materials—all at an average of up to 99% repeatable accuracy. No drips, no excess, no overflow.
Some valves feature metal screws in metal chambers that create crushing motions that are notoriously rough on soft solids like solder or silver filler, flattening them and changing their shape. In a PC Pump, the rotor is flexible rubber and continuously moving, so there is little percussive impact on even the softest fluxes and fillers.
For those used to operating many other types of valves, PC Pumps can be a breeze, with more stable operation and fewer small components to deal with. Techcon innovation improves this user friendly design even further, with an easy access design that makes cleaning and maintenance necessities even faster and easier.
Every PC Pump needs a controller, but only the Techcon TS8100 PC Pump gives you one that is graphical and touch screen based, making set-up and change-overs fast and easy. And Techcon innovation lets you effortlessly fine-tune parameters remotely from anywhere you are, any time of the day or night, using your phone or tablet.
Techcon's PC Pump uses a special stator and rotor design to provide accurate and consistent dispensing output. The pump can dispense a wide range of fluids, from low-viscosity coatings to high-viscosity greases. The TS8100 comes standard with a syringe bracket, mounting bracket kit, luer lock fitting, cleaning kit, and dispensing tip selection pack.
The new TS8100-100 PC Pump is a continuously volumetric pump volumetric dispense designed based on Progressive Cavity (PC) technology. The pump can accurately dispense a wide range of fluids, from low viscosity coatings to high viscosity greases.
Techcon’s PC Pump uses a special stator and rotor design to provide accurate and consistent dispensing output. The pump can dispense a wide range of fluids, from low viscosity coatings to high viscosity greases.
The turning rotor on the TS8100 moves the fluid in tightly sealed cavities through the stator’s fluid chambers to create a volumetric fluid flow that does not change the shape or size of the fluid. Due to the PC pump’s unique dispensing technology, accuracy and repeatability of ± 1 percent is achievable.
The TS8100 comes standard with a syringe bracket, mounting bracket kit, luer lock fitting, cleaning kit and dispensing tip selection pack.
Features:
The Positive Displacement PC Pump TS8100-100 can be used in wide range of applications. Some examples of processes and applications are:
TS8100-M SERIES SPECIFICATIONS | |
---|---|
Size mm (100/200/300): | 261 mm L x 34 mm W |
Size mm (400): | 275 mm L x 34 mm W |
Size mm (500): | 301 mm L x 34 mm W |
Size inches (100/200/300) | 10" L x 1.3" W |
Size inches (400) | 11" L x 1.3" W |
Size inches (500) | 11.8" L x 1.3" W |
Weight (g) | 590 g |
Weight (lb) | 1.3 lb |
Wetted Parts: | Delrin®, Stainless Steel, Perfluoroelstomer (PFE), Ultra High Molecular Weight Polyethylene (UHMWPE) |
Fluid Viscosity | 1-300K cps or m.Pa.s |
Precision +/- Absolute: | +/- 1% [1] |
Self-Sealing: | 2 bar (30 psi) [2] |
Material Inlet Port: | 1/8" NPT |
Material Outlet Port: | Male Luer lock |
Direct Mount Material Reservoir: | 3 - 55 cc |
TS8100-100M | TS8100-200M | TS8100-300M | TS8100-400M | TS8100-500M | |
---|---|---|---|---|---|
Dispense Volume Per Rotation | 0.012 ml | 0.047 ml | 0.090 ml | 0.12 ml | 0.31 ml |
Flow Rate | 0.132-1.32 ml/min | 0.517 – 5.17ml/min | 0.88 – 8.8 ml/min | 1.32 – 13.2 ml/min | 3.41 – 34.1 ml/min |
Max. Flow Rate Recommended [3] | 0.65 ml/min | 3.38 ml/min | 5.06 ml/min | 8.0 ml/min | 21 ml/min |
Minimum Dispense Amount | 0.0012 ml | 0.0047 ml | 0.0080 ml | 0.012 ml | 0.031 ml |
* [ 1 ] Volumetric dispensing as absolute deviation per complete revolution and also depends on dispensing fluid
* [ 2 ] For fluid with viscosity of 1000 Cps or lower. The pump can handle up to 5.5 bar for 300K Cps viscosity fluid.
* [ 3 ] This is the maximum flow rate that does not shorten the stator work life
Article: Progressive Cavity Pumps Enable Vital Precision and Repeatability [Download]
Blog: Yes! You can get up to 99% dispensing accuracy – even in mass-production applications [Read]
Blog: Why Progressive Cavity (PC) Pump is the Best Dispensing Pump for Underfill Accuracy [Read]
Blog: Selecting the Right Dispensing Equipment for Your Applications [Read]
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